High-Efficiency Multi-Surface Machining for Global Contract Manufacturing
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Description
Targeting global medical device, precision electronics, and high-end hardware contract manufacturing, this solution leverages the Zero-Backlash characteristics of Roller Cam technology to deliver exceptional positioning accuracy. Featuring the CD Series (4-axis) for 4+1 positioning and the WCD Series (5-axis) for 3+2 spatial indexing, this solution replaces traditional multi-clamping processes with a "one-stop, multi-surface" workflow. Its core advantage lies in its universal system compatibility, allowing seamless integration with leading global CNC controllers to achieve high-precision manufacturing at an optimized cost.
1.Industry Characteristics
Densely Featured Surfaces
Parts often require high-precision drilling, tapping, and face milling at multiple angles.
Stringent Indexing Accuracy
Contract manufacturing often demands micron-level true position tolerances, where indexing errors directly impact the yield rate.
High ROI Demand
Faced with intense market competition, contract manufacturers require upgrade solutions that offer quick payback, low maintenance, and compatibility with existing equipment assets.
2.Common Parts
Medical Industry (4-axis / CD Series)
Titanium bone screws, dental implants, surgical instrument heads.
Precision Industrial (5-axis / WCD Series)
Aluminum hydraulic valve blocks, complex telecommunication housings, aerospace connectors, and precision EV components.
3.Configuration Advice
4-axis Solution (4+1 Positioning)
Utilizing CD-170 / CD-200 Roller Cam rotary tables. Best paired with High-speed Tapping Centers or Small-to-Mid-sized Vertical Machining Centers (VMC). Ideal for high-frequency indexing of cylindrical or elongated precision parts.
5-axis Solution (3+2 Positioning)
Utilizing WCD-170 / WCD-200 / WCD-255 Cradle-type 5th axis tables. Best paired with Standard Vertical Machining Centers to complete complex multi-surface parts in a single setup via dual-axis spatial positioning.
4.Universal Compatibility
This solution offers exceptional adaptability in Positioning Mode, allowing for direct integration with your existing equipment:
Mainstream System Support
Fully compatible with international controllers including Fanuc, Mitsubishi, and Siemens.
Cost-Effective System Support
Perfectly adapted for markets utilizing Syntec, GSK, and HNC.
Technical Advantage
Eliminates the need for complex simultaneous 5-axis debugging. Fast and precise spatial indexing is achieved through standard G-code commands, significantly lowering the operational threshold.
5.Industry Pain Points
01
Low Equipment Compatibility
Many high-performance rotary tables demand specific, high-end controllers, preventing the upgrade of existing machine fleets.
02
Short Maintenance Cycles
Traditional worm-gear structures wear rapidly under high-intensity production environments typical in Southeast Asia and the Middle East, leading to rapid precision loss.
03
Investment Risk
Purchasing imported, full-simultaneous 5-axis machines is not only expensive but also carries high personnel training costs.
6.Our Solution
CD/WCD Roller Cam Series
Utilizes preloaded mechanism technology to achieve Zero-Backlash. This physical structure fundamentally prevents precision degradation, ensuring reliable 24/7 continuous production.
Open Integration Concept
We provide "plug-and-play" indexing interfaces for existing Fanuc or Mitsubishi machines, rapidly upgrading 3-axis units into precision terminals with 4-axis or 5-axis positioning capabilities.
7.Advantages
01
Extreme Versatility
Rapid deployment regardless of your current CNC controller, maximizing the value of your existing assets.
02
Sustained Precision
The rolling transmission of the roller cam minimizes friction. It remains maintenance-free and requires no re-calibration even after long-term use.
03
Simplified Programming
Focused on 4+1/3+2 positioning, the programming logic is intuitive. Standard technicians can master it quickly, leading to an immediate boost in production efficiency.
8. Target Buyers
Precision contract manufacturers with large fleets of Fanuc/Mitsubishi machines looking to increase machining complexity.
OEM manufacturers focused on global medical and industrial component supply chains.
Enterprises demanding extreme equipment stability and a target ROI of 12-18 months.
9. Related Products
CD Series
CD-170, CD-200, CD-255 (High-Precision Roller Cam 4th Axis)
WCD Series
WCD-170, WCD-200, WCD-255 (High-Precision Roller Cam 5th Axis)
Ready to Elevate Your Precision?
Don't let complex 5-axis programming hold back your ROI. Consult with our engineers to see how the CD Series integrates seamlessly with your current CNC system.
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